Effect of parameters of the stereolithography process on the part quality

  • Tomasz Lewiński Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland
  • Krzysztof Kukiełka Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland https://orcid.org/0000-0002-3271-3852
  • Tomasz Chaciński Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland https://orcid.org/0000-0001-8950-3189
  • Piotr Jaskólski Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland
Keywords: SLA, stereolitography, 3D scanning, process parameters, curing time, layer thickness, lift speed

Abstract

This paper investigates the effect of additive manufacturing parameters on the manufacturing quality of selected gear mechanism components. Three input variables, and two output variables were determined. The result was the determination of the most optimal combination of key parameters and the determination of regression equations. The concept of manufacturing objects of a very complex shape, by any person, under various conditions through the use of a low-cost device became the basis for this thesis topic. Curing time, layer thickness, and lift speed are among the basic parameters, with a large range of manipulation. A hypothesis was formulated that these three parameters are crucial to produce a part with the smallest possible deviations from the computer model. A handheld scanner was used to scan the samples and compare them with the CAD model. Based on the study, optimal parameters for layer thickness, curing time and lift speed were proposed.

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Author Biographies

Tomasz Lewiński, Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland

Tomasz Lewiński is a graduate student of Management and Production Engineering at the Faculty of Mechanical Engineering, at the Technical University of Koszalin. He wrote master thesis entitled “Selection of incremental manufacturing parameters affecting the manufacturing quality of selected elements of gear mechanisms” in 2022.

Krzysztof Kukiełka, Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland

Krzysztof Kukiełka, PhD degree in the discipline of machine building and exploitation received in March 2009. Topics of scientific work undertaken by the author relates to problems of modelling and numerical analysis of thread-rolling process with different outlines. Assistant Professor in Department of Production Engineering at the Faculty of Mechanical Engineering in Koszalin University of Technology.

Tomasz Chaciński, Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland

Tomasz Chaciński defended his Bachelor of Engineering thesis in July 2021. He is an employee of the Faculty of Mechanical Engineering at the Department of Production Engineering. the Technical University of Koszalin. His interests include solving problems in production processes organization, improvement of production systems through automation of their processes and application of dynamic quality control methods.

Piotr Jaskólski, Faculty of Mechanical Engineering, Department of Production Engineering, Koszalin University of Technology, Raclawicka 15-17, 75-620 Koszalin, Poland

Piotr Jaskólski defended his master's thesis with honors in 2020 at the Faculty of Mechanical Engineering of the Koszalin University of Technology in the field of Mechanical Engineering. Currently, he is a doctoral student and an employee of the Koszalin University of Technology at the Faculty of Mechanical Engineering. His scientific interests include issues related to the automation of manufacturing processes, CNC machining and modern technologies in production engineering.

Published
2023-03-14
How to Cite
Lewiński, T., Kukiełka, K., Chaciński, T. and Jaskólski, P. (2023) “Effect of parameters of the stereolithography process on the part quality”, Journal of Mechanical and Energy Engineering, 6(2). doi: 10.30464/jmee.00315.
Section
Mechanical Engineering